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RV Roof Replacement & Structural Restoration

Your RV's roof is its first line of defense. Whether you want to restore it to factory specs or upgrade to a "forever" solution, we ensure the foundation is rock solid before the top layer ever goes on.

Our "Better-Than-Factory" Process

 

We don't just "skin" over old problems. Every full roof replacement at Rocky Valley RV follows a rigorous structural standard:

  • Decking Inspection: We strip the old membrane to inspect for soft spots and rot. Any compromised factory decking is removed and replaced.

  • Fresh Underlayment: We apply a new layer of underlayment over the decking. This provides a perfectly smooth, clean surface to ensure maximum adhesion for the new membrane.

  • Precision Sealing: All vents, fans, and transitions are resealed using premium lap sealants to prevent future intrusion.

Fifth Wheel Roof Membrane Removal & Deck

Choose Your Protection Level

We offer two distinct paths for roof restoration based on your goals and budget:

Brand new white TPO roof installation on a camper by Rocky Valley RV in Dandridge, TN

​2. CrazySeal: The 50-Year Roof

For the owner who never wants to worry about their roof again. CrazySeal is a high-performance, seamless silicone roofing system.

  • Seamless Protection: Eliminates the seams where most leaks begin.

  • Extreme Durability: Highly resistant to UV rays, ponding water, and the Smoky Mountain elements.

  • Warranty: Comes with a 50-year transferable warranty—likely the last roof your RV will ever need.

1. OEM Membrane Replacement

Perfect for owners who want to maintain the original look and feel of their coach.

  • High-quality EPDM or TPO membranes.

  • Installed with our enhanced underlayment process for a smoother finish than the original factory build.

  • Standard manufacturer warranties apply.

Professional CrazySeal RV roof coating installation for a Bristol, TN customer by Rocky Valley RV in Dandridge.

RV Collision Repair & Sidewall Structural Restoration

Restoring the Integrity and Beauty of Your Home on the Road

 

Whether you’ve had a run-in with a low-hanging branch, a fender-bender at the campground, or you’re noticing unsightly bubbles in your fiberglass, Rocky Valley RV has the specialized equipment and expertise to make your RV look—and feel—new again.

Smashed travel trailer front corner collision damage awaiting repair at Rocky Valley RV.
Finished RV collision restoration in Dandridge, TN, following a major front corner impact repair on a travel trailer.

Collision & Body Services

 

Accidents are stressful, but the repair process shouldn't be. We handle everything from minor cosmetic scrapes to major structural impacts.

  • Fiberglass & Metal Repair: We specialize in both traditional corrugated metal siding and modern vacuum-bonded fiberglass filon.

  • Full-Service Paint Work: Our team provides professional paint matching to ensure your repair is seamless. Whether it’s a spot repair or a full panel, we match the factory finish and clear coat.

  • Component Replacement: We source and install OEM doors, baggage compartments, fender skirts, and radius wrap.

  • Insurance Claim Assistance: We work directly with major insurance carriers to provide detailed estimates and documentation, ensuring your claim is handled correctly the first time.

Delamination & Structural Repair

 

"Bubbles" in your sidewall are more than just an eyesore; they are a sign that the glue holding your RV together has failed, usually due to hidden water intrusion.

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Our Delamination Solution

 

Unlike shops that simply try to "inject" glue and hope for the best, we address the root cause:

  1. Source Detection: We identify and seal the leak that caused the delamination (often found in roof seams or window seals).

  2. Structural Bonding: We use professional-grade resins and pressure-bonding techniques to re-adhere the fiberglass skin to the inner structure.

  3. Core Replacement: If the luan or foam core is rotted, we perform "surgical" repairs to replace the damaged internals before resealing the exterior skin.

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Why Choose Rocky Valley for Structural Work?

 

Most standard auto body shops aren't equipped for the unique "sandwich" construction of an RV. We understand the interplay between the interior cabinetry, the aluminum or wood framing, and the exterior skin.

  • Heavy-Duty Structural Rebuilds: If a collision has compromised your wall framing, we have the welding and carpentry skills to rebuild the "skeleton" of your coach to factory safety standards.

  • Window & Trim Resealing: Every body repair includes a comprehensive inspection of surrounding seals to ensure your new repair is protected from future water damage.

  • Better-Than-Factory Mentality: Just like our roof repairs, we use premium adhesives and materials that often exceed the quality used on the original assembly line.

A collision or a delaminated wall doesn't have to mean the end of your RV. We specialize in the 'impossible' repairs that other shops turn away.

Interior Structural Repair & Professional Remodeling

Restoring the Foundation. Reimagining the Space.

 

At Rocky Valley RV, we don't just "patch" interior damage—we solve the underlying structural failures that cause it. From replacing rotted slide-out floors with lifetime material options to complete interior transformations, we specialize in making your RV's interior stronger and more functional than the day it left the factory.

Structural Floor Restoration

 

Soft spots in your floor are usually a symptom of a much larger problem. We perform deep-tissue repairs to ensure your walking surface is rock-solid.

  • Main Floor Rebuilds: We remove damaged decking and insulation, treat any frame corrosion, and install new high-grade sub-flooring.

  • Joist & Frame Reinforcement: If water has compromised your floor joists (whether wood or aluminum), we rebuild the "skeleton" to restore the weight-bearing integrity of your coach.

  • Premium Finishes: Once the structure is sound, we offer professional installation of luxury vinyl plank (LVP), marine-grade vinyl, or commercial carpeting.

The "Forever Floor": Slide-Out Specialization

 

The #1 failure point in modern RVs is the slide-out floor. Factory OSB (particle board) acts like a sponge, leading to rot and mechanical failure.

We offer a permanent upgrade:

  • Coosa Composite Board: We replace rotted wood with Coosa, a high-density, fiber-reinforced composite. It is 100% rot-proof, 30% lighter than wood, and will never mold or decay.

  • Improved Clearances: We ensure your slide-out is properly aligned and clearanced so it glides smoothly without catching on your main interior flooring.

  • The Last Floor You'll Buy: When we rebuild a slide with Coosa, we are fixing a design flaw for the life of the RV.

Interior Wall & Cabinetry Repair

 

Leaks often hide behind the wallpaper long before you see them. Our team handles:

  • Water Damage Remediation: Stripping damaged luan panels and insulation to dry out and treat the interior wall cavity.

  • Cabinetry Restoration: Repairing or replacing overhead cabinets, stiles, and frames that have been warped by moisture or structural shifting.

  • Structural Wall Bracing: Repairing the "studs" of your RV to ensure the roof and sidewalls remain properly supported.

Precision Cabinetry Restoration & Water Damage Repair.jpg
Professionally restored RV interior showing seamless cabinetry repair with color-matched finish and reinforced structural support after water damage remediation.

Professional Remodeling & Upgrades

 

Ready to trade the "brown-on-brown" factory look for something modern? We provide custom interior updates:

  • Layout Reconfigurations: Removing bulky dinettes or awkward sofas to make room for theater seating, desks, or custom storage.

  • Modern Aesthetic Updates: Fresh paint, updated hardware, and modern backsplash installations.

  • Appliance Integration: Upgrading to residential-style refrigerators or adding custom microwave/convection oven cabinetry.

If it’s made of wood, metal, or composite, we can rebuild it. We take pride in the craftsmanship that happens under the surface, ensuring your RV is safe for the long haul.

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